100BPM Electric Frac Blender

SKU: FR114JC

100BPM Trailer Mounted Proppant Slurry Frac Blender
Purpose
- To blend & deliver homogenous gel/proppant/chemical mixtures required for oilfield fracturing & stimulation services. Primary power source to be turbine driven electrical.
- Genset, with electric motor drive(s) on all roating equipment applications.
Trailer Assembly (1)
- Design
  - Single drop deck 80,000lb capacity trailer frame, US DOT on-road complaint
  - Material
    - Grade 50 (A572 or A992) carbon steel beam construction
  - Layout
    - Primary members on 35" or 41" CL, with appropriate cross-members
  - Towing
    - 2" kingpin, 3/8" thick bolster plate
    - 52" bolster plate (5th Wheel) height
  - Breaks/Lights
    - Dual pneumatic glad hand connectors, 7-way electrial socket connector
  - Wiring/Lines
    - Sealed electrical wiring and protected air-lines with rub guards & grommets
  - Suspension
    - Two (2) 25,000lb, Mono-pivot Air-Ride, 9" ride height with airbags
  - Axles
    - Two 25,000lb, 71.5" or 77.5" track, with brake hubs and mounts
  - Brakes
    - 16" x 7" Meritor ABS brake system with dedicated air reservior
  - Tires
    - Eight 11R22.5 Tires, BF Goodrich or equivalent
  - Wheels
    - Eight 22.5 x 8.25, 10 Hole, hub piloted aluminum wheels
  - Landing Gear
    - Holland Mark-V heavy duty landing gear, manual 2 speed, curb-side crank
  - Fenders
    - Rugged (AL or Steel) over each re/axle group, front & rear
  - Mud Flaps
    - Heavy duty rubber mud aps in required locations
Primary Engine Drive (1)
- Model
  - Gas/Fuel Powered Turbine
- Exhaust
  - to be specified
- Accesories
  - to be specified
Engine/Generator Enclosure
- Model
  - to be specified, modular build
- Construction
  - Steel or aluminum super structure, perforated internal panels over insulation
Electric Power/Distribution System (1)
- Equipment Circuits (voltage to be specified) to drive the following rotating/linear
Two AC Units
Operations Enclosure
Power/Breaker Room
Generator Enclosure (ambient fan)
(1) Unit Suction C-Pump
(1) Unit Discharge C-Pump
(1) Mix Tub Agitator
(3) Proppant Augers
(3) Sand Screw Gate Actuators
(1) Auger Assembly Actuator (raise/lower)
(4) Process Valve Actuators
(2) Dry Chemical Fedder(s) Auger(s)
(8) Liquid Chem Metering Pumps
Controls Circuits (Voltage to be specified) to power the follwing componets
- All lighting (internal & external)
- (1) Integrated Controls System (Cabin & Panel)
- (2) Mag Flowmeters
- (8) Coriolis Flowmeters
- (1) Densitometer (Customer supplied)
- (1) Tub Level Sensor
- (1) Grease/Lube Distribution System
Fluid Handling System (1)
- Discharge Pump
  - 14x12x22 Mission Magnum XP High Chrome C-Pump or Gardner Denver
  - Suction Pump
    - 12x12x14.875 Gorman Rupp C-Pump
  - Discharge Piping
    - (1) 10" Mag Flowmeter
    - (1) Densitometer (Customer supplied)
    - (1) 3" Prime-up line
    - (2) Discharge control valves (actuated)
  - Discharge Manifold
    - Positioned roadside
    - (12) 4" BFV/Fig-207 cap connections, main manifold
    - (2) 4" BFV/Fig 206-wing half connections, 5" gel line
  - Suction Piping
    - (1) 10" Mag Flowmeter
    - (1) 10" Tub bypass valve/line (actuated)
  - Suction Manifold
    - Positioned curbside
    - (14) 4" BFV/Fig-206 wing connections, main manifold
- Blending Tub Assembly (1)
  - Build
    - Circular 66"0D, 48" depth, rolled/stamped head elliptical bottom
  - Capacity
    - 6-8 BBL nominal fluid capacity during operation
  - Agitator
    - Multi-vane, multi-level shear paddle assembly, static vortex breakers
  - Level Sensing Electronic & optical tub level sensors
Auger/Sandscrew Aseembly (1)
- (3) 12" Auger screws with housing tubes, standard 1:1 ptich fighting
- Hopper details
  - Common to all augers
  - 40" hopper height off ground when lowered
  - Backstop to prevent proppant spillage
  - Power screw or geared actuation (raise/lower ation)
  - Mechanical lock for stowed position
  - Automatic lubrication to all bearings
Dry Chem-add System (1)
- (2) Acrison 101 -5z style feeder(s)
- Stainless steel construction
- 1ft 3" dry hopper capacity
- Direct feed into blending tub
Liquid Chem-add System (1)
- (3) Waukesha 006U1 Pumps (5 GPM)
- (3) Waukesha 018U1 Pumps (12 GPM)
- (2) Waukesha 030 Pumps (36 GPM)
- (8) Injection stingers into blending tub
- (3) Injection stingers into suction piping
- (4) Injection stinger discharge piping
- (8) Coriolis flowermeters
Control Cabin Assembly (1)
- Aluminum or thin steel construction, insulated, modular with bulkheads
- All doors & clearances required to be OSHA complaint
- Fully integrated & designed around LIME blender controls & electric-drive components
- Panels & enclosures to be standard LIME designs, stainless and construction sealed
- Climate control system included
Platform Assembly
- Steel construction
- All ladders, rails, decking, required to be OSHA complaint
- Adjains control cabin with power enclosures & mix tub assembly
Fire Protection System
- Customer option
General Design & Assembly
- Fasteners
  - GR8 or GR 10.9 required, no exceptions
- Tagging
  - Hoses & cables tagged/labelled on all schematics for production
  - 1-Megawatt turbine
    - Custom design
    - Application engineering
    - Component fabrication
    - Unit Manufacturing
    - Subassembly quality assurance testing
    - System Assembly
    - Lycoming T-53 Remanufactured to zero hours
    - Gearboxes
    - Fuel management system
    - Engine control system
    - Governor Control System
    - 480 Volt 60Hz Generator
    - Complete assembled system quality assurance testing
IP Licensing opportunities for the technology contain in this unit are also available

For more information please contact Info@repforcesales.com or call (855)MAKE-OIL now